ZS Feida Steel Wire Rope KLJ-MC186-00
Product Introduction – ZS Feeder Steel Wire Rope KLJ-MC186-00
The KLJ-MC186-00 is a high-strength steel wire rope specifically designed for ZS series feeders used in Yamaha / Hanwha SMT pick-and-place machines. This component plays a critical role in maintaining the tension and mechanical motion required for cover tape peeling and feed control in auto-loading mechanisms.
Key Features:
Material: Braided stainless steel with anti-corrosion coating
Application: Used in the cover tape tensioning and rewinding mechanism of ZS feeders
Structure: Precision-wound wire strands for smooth, vibration-free motion
Durability: High tensile strength and fatigue resistance to withstand long production cycles
Fitment: Engineered to OEM specs for KLJ-MC186-00 part number; drop-in replacement for original wire rope system
Typical Applications:
Yamaha ZS 8mm / 12mm / 16mm feeders
Compatible with feeder models used in YSM10 / YSM20 / Sigma G5 / Z:TA-R series
Used in automatic cover tape rewind systems and feeder tension arms
Purpose:
Ensures smooth motion and accurate tape peeling during SMT component feeding
Maintains consistent pulling force to prevent tape jamming
Supports high-speed feeder operation with minimal mechanical wear
Package & Replacement:
Part Number: KLJ-MC186-00
Usually sold as individual units or in sets for feeder maintenance
Quick installation with minimal tools required
Related Accessories – KLJ-MC186-00 ZS Feeder Steel Wire Rope
1. Rewind Pulley / Guide Wheel
Helps guide the steel wire rope smoothly during tape rewinding. Reduces friction and ensures consistent tension.
2. Cover Tape Rewind Shaft
Connects to the wire rope to wind the peeled cover tape back into a reel. Works with the feeder’s motorized rewind system.
3. Tension Spring (Feeder Arm Return Spring)
Provides counterforce to keep the wire rope under tension during feeder operation.
4. Feeder Tension Arm Assembly
The arm structure that works with the wire rope to pull or release the cover tape. Includes pivot pins, brackets, and guide slots.
5. Wire Rope Clamp / Locking Lug
Secures both ends of the wire rope within the feeder assembly. Prevents slippage or disconnection.
6. Cover Tape Guide Plate
Guides the tape path between the wire rope and the tape reel to prevent misfeeds or curling.
7. Feeder Frame Housing
The main structure that holds the wire rope, pulley, spring, and tape path together. May vary depending on feeder size (8mm/12mm/16mm).
8. Wire Rope Tension Adjuster
Allows precise manual adjustment of rope tightness for optimal rewind performance.
Related Part Numbers – ZS Feeder Steel Wire Rope KLJ-MC186-00
1. KLJ-MC186-00
Steel Wire Rope – Main part number for the wire rope used in cover tape rewind tension control.
2. KLJ-MC185-00
Wire Rope Pulley – Guides the steel wire rope to reduce wear and ensure smooth operation.
3. KLJ-MC184-00
Tension Spring – Provides constant tension force to keep the wire rope tight.
4. KLJ-MC187-00
Rewind Shaft – Connects with the wire rope for automatic cover tape rewinding.
5. KLJ-MC183-00
Wire Clamp / Fixing Lug – Secures the ends of the wire rope to prevent slippage.
6. KLJ-MC182-00
Feeder Arm Assembly – Includes pivot pins, brackets, and wire rope path components.
7. KLJ-MC188-00
Adjuster Unit – Allows manual adjustment of wire rope tension for optimal performance.
8. KLJ-MC180-00
Guide Plate – Guides the cover tape through the rewind path to prevent jams.
Note:
Part numbers may vary slightly depending on feeder width (8mm, 12mm, 16mm). Confirm compatibility with your specific feeder model.
FAQ Guide – ZS Feeder Steel Wire Rope KLJ-MC186-00
1. What is the purpose of the KLJ-MC186-00 steel wire rope?
It is used in ZS series feeders to maintain tension in the cover tape rewind mechanism, ensuring smooth tape peeling and preventing tape jams during SMT production.
2. Which machines and feeders use this steel wire rope?
Compatible with Yamaha and Hanwha ZS series feeders, including 8mm, 12mm, and 16mm tape widths commonly used in YSM and Sigma SMT pick-and-place machines.
3. How often should the wire rope be inspected or replaced?
Regular visual inspection is recommended during routine maintenance. Replace if there are signs of fraying, corrosion, or loss of tension.
4. What are common signs of a failing wire rope?
Tape rewind issues or inconsistent tension
Visible wear or broken strands on the wire rope
Increased feeder errors related to tape feeding or peeling
5. Can the wire rope be replaced without disassembling the entire feeder?
Yes, replacement can usually be done by removing the feeder cover and accessing the wire rope and tension assemblies.
6. Are there accessories required when replacing the wire rope?
It is recommended to inspect and possibly replace related components such as the tension spring, pulleys, clamps, and guide plates to ensure proper function.
7. How to adjust the wire rope tension after replacement?
Use the feeder’s tension adjuster unit (if available) to fine-tune the wire rope tension for smooth tape rewind without slack or excessive tightness.
8. Where can I source genuine replacement parts?
Authorized Yamaha or Hanwha distributors and SMT parts suppliers usually stock these parts. OEM parts ensure compatibility and durability.
9. What happens if the wire rope fails during production?
Wire rope failure can cause tape feeding errors, component misfeeds, or machine downtime due to tape jams and feeder malfunctions.
10. Is there a maintenance guide for the wire rope system?
Yes, regular maintenance includes cleaning, inspection, tension adjustment, and timely replacement. I can provide a detailed maintenance checklist upon request.
Physical warehouse,
fast delivery
after-sales support
providing door-to-door transportation services
price advantages,
offering a full range of SMT dip equipment and accessories
We can do for you:
1. We provide fulL SMT solution for you
2. We provide core technology with our equipments
3. We provide the most professional tech service
4. We have wealthy experience on SMT factory setup
5. We can solve any question about SMT
Contact:
CNSMT Electronics Equipment Co,.LTD
Email: info@smtlinemachine.com
www.smtlinemachine.com
Mb/whatsapp/wechat:+8613537875415
SKYPE:smtdwx
|
|
ZS Feida Steel Wire Rope KLJ-MC186-00 Images
|
