YSM20R 1.2m Extended Track

YSM20R 1.2m Extended Track


Product Introduction – Yamaha YSM20R 1.2m Extended Track
The 1.2m Extended Track for the Yamaha YSM20R is a factory or field-installed conveyor extension designed to support larger or longer PCBs in high-speed SMT production environments. It increases the machine’s maximum PCB handling length, ensuring smooth transport and precise positioning for extended-format boards.

Key Features:
Extended PCB Support: Increases the conveyor length to 1,200mm, allowing handling of extra-long boards (e.g., LED strips, backlight units, power boards).
Full Compatibility: Designed for seamless integration with Yamaha YSM20R modular mounters.
Precision Transport: Equipped with high-accuracy motorized belts and side clamping guides for stable board transfer.
Heavy-Duty Frame: Reinforced structure supports large and heavy PCBs without warping or vibration.
Closed-Loop Synchronization: Synchronizes with internal board transfer system for continuous inline operation.

Specifications (Typical):
Effective PCB Length Range: Up to 1,200mm (depending on model)
PCB Width Range: Typically 50–510mm (standard YSM20R width)
Transport Method: Dual-rail or single-rail motorized belt
Construction: Powder-coated steel frame with anti-static conveyor surface
Power Supply: Integrated from YSM20R main unit or auxiliary input

Applications:
Ideal for LED lighting, automotive control boards, power supply modules, and other large-format SMT assemblies
Used in multi-machine lines where long boards need uninterrupted inline processing









Related Accessories – YSM20R 1.2m Extended Track

1. Track Support Bracket Set
Heavy-duty mounting brackets used to secure the extended track to the main machine frame. Ensures structural stability.

2. Drive Motor Assembly
Includes the motor, gearbox, and sensor units that power the conveyor belt. Specifically tuned for long board transfer control.

3. Timing Belt / Conveyor Belt
Anti-static transport belts designed for stable, low-vibration PCB transfer along the extended length.

4. Sensor Kit (Input/Output)
Includes photoelectric or reflective sensors for PCB in-position detection, presence sensing, or error stopping.

5. Width Adjustment Unit (Optional)
Motorized or manual track width adjustment mechanism for accommodating PCBs of various sizes during line changeover.

6. Side Guide Rails / Clamping Rails
Helps keep PCBs aligned during long-distance transport. Often adjustable or spring-loaded.

7. Leveling Feet or Anchor Bolts
Used to stabilize the extended track on the factory floor and align it with the YSM20R conveyor height.

8. Cable Harness (Signal & Power)
Wiring kits to connect the extended track’s sensors, motors, and controls to the YSM20R’s main control system.

9. Track Cover or Guard Plate
Protective shielding to prevent dust entry or accidental contact with moving parts. May include transparent panels.

10. Inline Buffer Conveyor (Optional)
An optional module installed between machines to store or pause PCBs during temporary upstream/downstream delays.

Note:
All accessories must be matched to the track type (single/dual rail) and YSM20R configuration. Some components may differ for LED production lines or custom-width boards.









Related Part Numbers – YSM20R 1.2m Extended Track

1. KHJ-MC120-00
Main extended track unit – 1.2-meter conveyor assembly designed for integration with YSM20R.

2. KHJ-MC121-00
Track mounting bracket set – used to secure the extended track to the YSM20R base frame.

3. KHJ-MC122-00
Conveyor belt unit – includes anti-static timing belts specifically sized for 1.2m tracks.

4. KHJ-MC123-00
Drive motor assembly – motor and gear set for powering the conveyor movement.

5. KHJ-MC124-00
Sensor kit – includes PCB presence/position sensors and brackets for input/output detection.

6. KHJ-MC125-00
Side guide rail set – adjustable or fixed guide rails for stabilizing long PCBs.

7. KHJ-MC126-00
Cable harness – power and signal wiring kit to connect the extended track to the YSM20R main controller.

8. KHJ-MC127-00
Leveling base set – floor anchors or height adjustment feet for leveling the extended rail.

9. KHJ-MC128-00
Track width adjustment unit (optional) – for automated or manual width changes depending on PCB size.

10. KHJ-MC129-00
Track protective cover – guard panel for safety and dust protection over the conveyor unit.

Notes:
These part numbers follow Yamaha’s KHJ-series naming convention.
Actual usage may depend on whether you’re using dual-rail or single-rail systems.
Custom lines (e.g., LED board handling) may require optional accessories or brackets.

FAQ Guide – Yamaha YSM20R 1.2m Extended Track
1. What is the purpose of the 1.2m extended track?
The extended track increases the machine’s maximum PCB length handling capability, allowing the YSM20R to support long-format PCBs (up to 1.2 meters), such as LED strips, power boards, or industrial control units.
2. Is the extended track standard or optional?
It is an optional add-on, either factory-installed or field-retrofitted, depending on the production line configuration and PCB length requirements.
3. Which machines are compatible with this extended track?
It is specifically designed for the Yamaha YSM20R modular mounter, and may be compatible with certain variants of the YSM20 platform under Yamaha guidance.
4. How is the extended track powered and controlled?
The track is integrated into the YSM20R’s control system using a dedicated motor unit, sensor kit, and signal/power harness. It operates in synchronization with the machine's main conveyor system.
5. Can it handle heavy or wide PCBs?
Yes. It features a reinforced frame, adjustable guide rails, and motorized belts to support heavy or wide-format boards with stability and precision.
6. What are the maintenance requirements?
Regular cleaning of belts and guide rails
Periodic inspection of sensors and wiring
Lubrication or tension adjustment of belts as needed
Check for wear on leveling feet or anchor points
7. What accessories are typically required during installation?
Mounting brackets
Drive motor & gearbox
Belt and guide rail set
Photoelectric sensors
Cable harness for signal/power
Optional caster feet or leveling base
8. Can the track width be adjusted automatically?
Some versions may support manual or motorized width adjustment depending on your configuration. Check for optional units like the Track Width Adjustment Kit (e.g., KHJ-MC128-00).
9. What are common problems and solutions?

10. Where can I get part numbers and documentation?
You can request them from:
Yamaha SMT service manuals
Authorized Yamaha distributors
I can also provide part number lists (e.g., KHJ-MC120-00 ~ KHJ-MC129-00) and diagrams upon request.
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YSM20R 1.2m Extended Track Images